Automotive interior production
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Automotive Interiors

Engineered for stable production of automotive interior materials
— from structural nonwovens to thermoformed and surface-finished components

Application Overview

Automotive interior materials cover a wide range of product types, from structural substrates and thermal-acoustic insulation to surface-finished components such as carpets and headliners. These applications involve diverse material systems and performance requirements, including strength, durability, dimensional stability, and surface quality.

Production challenges arise from the need to handle different fiber types, control web uniformity across varying weights, and integrate multiple process steps such as needling, followed by thermoforming for final shape definition. Surface finishing processes (e.g. velour raising or patterning) further add to process complexity.

Our solutions are designed to support stable and flexible production across these applications, enabling consistent product quality while accommodating different material systems and process configurations under continuous industrial operating conditions.

Material Scope

Our solutions support a broad range of fiber systems used in automotive interior applications, including:

  • Polyester (PET) and Polypropylene (PP) staple fibers as primary materials for structural and carpet substrates
  • Bicomponent binder fibers for thermal bonding and structural integrity
  • Bicomponent filament systems (including continuous filament structures) for emerging high-performance carpet applications
  • Glass fibers (including high-silica systems) for high-temperature insulation applications
  • Natural fibers such as bamboo and jute for lightweight and sustainable solutions
  • Recycled fibers for cost and environmental optimization

Process configurations are adapted based on product structure, functional requirements, and downstream forming or finishing processes.

01

Automotive Carpet Systems

  • Automotive floor carpets (including trunk carpets)
  • High-weight and composite carpet structures
  • Velour carpets and base fabrics
  • Patterned / jacquard carpet systems
02

Interior Surface Materials

  • Headliner base fabrics (for thermoforming)
  • Parcel shelf base fabrics (for thermoforming)
  • Flexible production lines for multi-product interior materials
03

Thermal & Acoustic Insulation Materials

  • Thermal insulation felts
  • Acoustic / sound absorption felts
  • Glass fiber-based insulation materials
  • Natural fiber insulation systems
04

Surface Finishing & Auxiliary Applications

  • Velour finishing for carpets and technical fabrics
  • Decorative base materials (e.g. curtains, wall fabrics)
  • Patterning / jacquard processing for textile surfaces
Project references

Our solutions have been deployed across automotive interior production facilities worldwide, from carpet systems and headliner substrates to thermal-acoustic insulation — each configured to local material systems and production requirements.

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Phone

+86 13502962948

Email

yangbo@sanfai.com

WhatsApp

+86 13502962948