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Production Line for Colored Viscose Cleaning Wipes

Project Definition

China Cleaning Materials Colored Viscose/Polyester Cleaning Wipes

Customer Requirements

Needs to stably produce low-to-medium basis weight cleaning wipes while ensuring uniformity and entanglement strength.

Project Achievements

CV stable at ≤ ±5%.
Entanglement factor ≥ 2.0.
Product stably exported for application (Possesses engineering validation).

Solutions

01

Stable Uniformity Control

CV value ≤ ±5% (Typical ≤ ±4.5%).
Advance-per-stroke ≥ 7.0 mm, ensuring entanglement and surface consistency.

02

High Needle Density Punching Structure

6 needle punching machines / 6 needle boards, total needle arrangement density 42064 needles/m.
Needling density 297–619 punches/cm², covering a wide weight range.

03

Full Line Capacity Matching Optimization

Carding machine ≈ 120 kg/h, Cross-lapping speed ≈ 41.6 m/min.
Capacity ≈ 118 kg/h (Double width 2200 mm).

Process Flow

Process flow diagram

Visual Proof

Production Line Visual Proof

Factory visit

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